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Stefano De Falco, Nello Polese
INFLUENCE OF RELIABILITY ON THE TRADTIONAL CONTROL CHARTS: A "RELIABLE SHEWHART CONTROL CHART"

The traditional control charts are based on the assumption that the measurement data relating to the average of each subgroup of the parameters under observation of a specific quality characteristic of product, process, system or service, are reported regardless of time stability of its own parameters. This condition is generally not verified in real cases, where we should take into account the lifecycle of measuring. In the case of monitoring of quality characteristic of a product for example, a parameter that is not in fact enjoy the property of time stability is its reliability, which is time-variant and it's decreasing over time in force of degradation to which the product is subject.
The traditional approach involves the construction of control charts with stationary limits, ignoring the possibility of an "adjustment" of those limits. This conceptual innovation determines the possibility of having an instrument to check, in a way as "tracking trajectory", modulated on possible changes of the measuring. These variations may, for example, be due to degradation of the detained characteristics. The modelling for the scenario described is based on the implementation of reliability function, as a known source of the variability of control limits, as pre-determinable through the lifecycle of the product analyzed.
The results achieved through the proposed approach can improve the sensitivity of the monitoring instrument through the modulation of control limits, which thus acquires a beneficial discriminatory capacity, able to separate the effects of random variability arising from the common causes, from those owned to deterministic variability related to predictable changes of the measuring.
Numerical results, regarding an application to a manufacturing national company operating in the automotive sector, through fielded units taken in differing operating periods and tested, are reported.

Leo Gusel, Rebeka Rudolf
RESEARCH AND MEASUREMENTS OF VELOCITY FIELD DURING EXTRUSION PROCESS

Extrusion is one of the widest used and the most basic processes of plastic forming, and the metal flow in extrusion is affected by many factors, such as friction, die shape, billet temperature and so on. Among these factors, friction is the key boundary condition to determine the property of the extruded products. In this paper research and measurements of velocity fields and impact of friction on velocity distribution in forward extruded specimens of copper alloy were analysed using the visioplasticity method. The visioplasticity method was used to find the complete velocity distributions from the experimental data by the finite-difference method. Comparison was made between velocity distributions in the specimens extruded with different lubricants with different coefficients of friction. The results in a form of diagrams have shown that the influence of the lubricant's coefficient of friction on the velocity distributions in extruded material can be of great importance especially in some critical regions in the cold formed material.

Fabio Leccese, Michael Magnone
A 3 BITS DISCRETE PURE LINEAR ANALOG PREPROCESSING FOLDING ADC ARCHITECTURE BASED ON CASCADE CONTROLLED CHANNELS

A very simple circuit for a 3-bits discrete pure linear analog preprocessing folding ADC is presented. The device is based on the folding idea: the DAC, the summing node and the amplifier, fundamental elements of the classical architecture, are eliminated and replaced with an analogical signal preprocessing parallel structure named "channels". All channels are connected as a cascade and only three transistors constitute each one. The circuit has been widely analyzed by simulation and its simplicity guarantees easiness of realization, reduction of power consumption and reduction of total conversion time, making it close to the ADC flash. A first discrete circuit it has been realized and tested.

Eri Matsuyama, Du-Yih Tsai, Yongbum Lee, Katsuyuki Kojima
PERFORMANCE MEASUREMENT OF MEDICAL IMAGING SYSTEMS BASED ON MUTUAL INFORMATION METRIC

Information on physical image quality of medical images is important for imaging system assessment in order to promote and stimulate the development of state-of-the-art imaging systems. In this paper, we present a method for measuring physical performance of medical imaging systems. In this method, mutual information (MI) which is a concept from information theory was used to measure combined properties of image noise and resolution of an imaging system. In our study, the MI was used as a measure to express the amount of information that an output image contains about an input object. The more the MI value provides, the better the image quality is. To validate the proposed method, computer simulations were first performed to investigate the effects of noise and resolution degradation on the MI. Then experiments were conducted to measure the physical performance of an imaging plate which was used as an image detector. Our simulation and experimental results confirmed that the combined effect of deteriorated blur and noise on the images can be measured and analyzed using the MI metric. The results demonstrate the potential usefulness of the proposed method for measuring physical quality of medical imaging systems.

Jose Sánchez, Ruiz Gerardo, Sergio Padilla, Benjamin Valera
ABSOLUTE CALIBRATION OF OPTICAL FLATS THROGOUT THE SELF COMPARISON AND IMAGE PROCESSING

Optical flats are required for spreading accuracy to mechanical and optical instruments, ordinarily by optical interference. Traceability of optical flats is ordinarily made by Fizeau interferometer. Traceability of this one requires higher accuracy flats, not available in secondary laboratories. These laboratories can accede to absolute self-calibration principles, by a method proposed by Bernard, who compares three flats among them through Zernike polynomials, representing these last their topographies.
Two problems are found when the process is intended to set up: (a) the Zernike polynomials have not easy geometric meaning and direct equivalence with CAD entities; (b) neither fringes nor levels of gray of interferograms have direct equivalences with the shape of flats or virtual membranes.
For modelling shapes we adopted the self calibration concept of Bernard, but using b-splines models with ring shape, instead Zernike. This substitution offer important algebraic simplifications and possibilities for exporting shapes to CAD; supporting validation.
For converting interferograms to shapes of membranes, three major problems are present: the aspect of patterns, the ambiguity in inflection areas, and the adequate interpretation of gray scales.
After applying low pass filters to brightness, two methods were applied: (a) heuristic genetic, (b) inverse sine correlation of gray for relief. Success in interpretation of shape have been by now better than 75%.

John Song, Samuel Low, Alan Zheng
GEOMETRIC MEASUREMENT COMPARISONS FOR ROCKWELL DIAMOND INDENTERS

In the uncertainty budget of Rockwell C hardness (HRC) tests, geometric error of the Rockwell diamond indenter is a major contributor. The geometric calibration of Rockwell diamond indenters has been a key issue for Rockwell hardness standardization. The National Institute of Standards and Technology (NIST) developed a microform calibration system based on a stylus instrument for the geometric calibration of Rockwell diamond indenters. Using that system, a NIST master standard Rockwell diamond indenter No. 3581 was established in 1995, by which approximately 300 standard reference material (SRM) Rockwell hardness blocks of HRC scale were calibrated for implementation of the HRC scale in the United States. This indenter has been re-calibrated in 1997, 2005 and 2007. The calibration results have shown both high stability for the NIST standard Rockwell diamond indenter and high reproducibility for the NIST microform calibration system. After more than fifteen years of service, the stylus instrument was recently replaced by a new one. In order to test the measurement agreement between the two stylus instruments, another NIST master Rockwell diamond indenter No. 101 has been recently calibrated by the new instrument and the calibration result shows good agreement with the previous results.

Talari Rambabu, Mita Dutta
DESIGN, FABRICATION AND ELECTROMECHANICAL CHARACTERISTICS OF A MEMS BASED MICROMIRROR

In this paper the design, fabrication and electromechanical characteristics of a electrostatic torsional micromirror is presented. In addition to that the static characteristics of a micro-mirror based on the parallel-plate capacitor model are described.

Ludwik Finkelstein
MEASUREMENT SCIENCE - AN EXAMINATION OF ITS CURRENT STATE AND LINES OF ADVANCE

The paper outlines the content and organisation of the generic concepts and principles of measurement and instrumentation. It argues that recent changes of technology and the political, economic and social environments demand a review of those principles and considers the resultant challenges and lines of advance. It distinguishes between measurement and instrument science. It considers the challenges presented by applications of measurement outside the physical sciences. It highlights the effect of advances in computing and the resultant convergence the principles of measurement and instrumentation and the sciences underlying systems and information. It considers special problems of sensing and actuation. It points to the design orientation of measurement and instrumentation principles and applications of the systems approach to measurement and instrumentation. It examines indirect measurement. Problems of errors and uncertainty are pointed out. Finally it points to the approaches of knowledge management.

Zaccaria Silvestri, Patrick Pinot
THERMAL DESORPTION MASS SPECTROMETRY (TDS): APPLICATION ON MASS METROLOGY

A new device has been developed for the study of physisorbed elements on polished and large surface used in mass metrology.
This technique, based on the analysis by mass spectrometry of desorbed molecules caused by heating under vacuum from the analyzed surface, is presented.
The first application of this device is the study of the current and future mass standards to understand the reactivity of their surface depending of the storage conditions, of the cleaning process and polishing method. So, an example of surface contamination analysis by thermal desorption mass spectrometry (about cleaning effect on a super alloy based on cobalt) is given.

Boris Katz, Peter Kornhauser, Shlomi Bitas
CALIBRATION OF HYDRAULIC FORCE MACHINES – REQUIREMENTS, CONCEPTS, PROBLEMS, SOLUTIONS

Modern building technologies (for example prestressed concrete to produce beams, floors, bridges, or installation, testing and monitoring of ground anchors) require the use of accurate force machines (hydraulic jacks). One component of successful building works is a correct and accurate calibration procedure of hydraulic jack for tensioning cables or anchors. This article analyzes two different calibration methods: By means of hollow load cell and thread bar and calibration in the closed frame.
We analyze these methods using different accessories and their influence on the uncertainty of calibration results. As a very important part of calibration procedure is a correct choice of the calibration mathematical model (interpolation curve force-hydraulic pressure and hydraulic pressure-force), there is a need to use a special software. Such is the developed software FORCE-401-S which permits to communicate the measurement line "load cell-amplifier-computer"; to choose the correct interpolation polynom; enable to compute the errors and uncertainty values and build the table of calibration results.
The calibration procedure is performed according to the standard ISO 7500-1 "Verification of static uniaxial testing machines - Part 1: Tension/compression testing machines - Verification and calibration of the force-measuring system". We recommend to widen the definitions of this standard and to include calibration of non-force units scaled devices (as an example pressure gauges).

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