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M. Carratù, V. Gallo, V. Laino, C. Liguori
Use of Artificial Intelligence in optical microscope imaging

Identification and morphological analysis of microorganisms are of high interest in scientific research, especially in the medical field and food industry. Identification allows rapid functional characterization based on similarities with known related species enabling to confirm the identity of an isolate used, for example, in a trademarked industrial process. Monitoring of microorganisms within a given ecosystem and analysis of the morphological characteristics of the observed species enable quality control of the process under analysis. Such procedures are carried out manually in specialized laboratories by trained personnel using the appropriate optical equipment; therefore, it may be of great interest to use automatic measurement approaches that enable rapid and effective process analysis. Artificial intelligence techniques in computer vision and especially deep learning are well suited for this purpose. This article describes the realization of an automatic measurement system based on deep learning for the identification and measurement of morphological parameters of Saccharomyces cerevisiae microorganisms present in brewer's yeast by returning for each of the objects identified within the image the confidence score, the coordinates, and the dimensions of the corresponding ellipsoid-shaped cell. The metrological characteristics of the system have been defined through a calibration process by comparing measurements with a reference system.


Yukio Hiranaka, Koichi Tsujino, Hidenori Katsumura, Masashi Nakagawa
Anomaly Score for Multiple Operating Modes of Rotating Machines by Using Conditional Variational Auto-Encoder

Human Experts may diagnose the state of a rotating machine by listening to its vibration sounds. Variational Auto-encoder (VAE) is an alternative method to realize the diagnosis by AI learning. Previous studies have shown that when the normal state can be assumed to be a single Gaussian distribution, anomaly scores can be calculated as deviations from the center of the distribution in the VAE latent space. However, when the normal state consists of different modes corresponding to operating conditions, the calculation may not be a simple task. As a way to solve this problem, the use of Conditional Variational Auto-encoder (CVAE) which performs VAE learning including operating conditions, seems promising. In this study, we show verification results that the anomaly score based on the normalized Euclidian distance in the CVAE latent space can detect anomalous conditions using synthesized data and real acceleration measurement data with rotation speed changes.


Roland Nagy, István Szalai
Development of machine learning assisted suspension vibration data-based road quality classification system

Vibrations in road vehicles can have highly harmful effects on both the vehicle components and the passengers. These vibrations are mainly caused by lowquality pavement, so it is important to keep the road network in good condition and to know its general quality. In our study, we present the development of a universally applicable, low-cost measurement system for the purpose of measuring the condition of pavement surfaces. The system can be used to identify road sections in urgent and near future need of maintenance, thus helping to schedule construction works efficiently. The system is based on an inertial sensor unit mounted on the vehicle suspension, in contrast to previous systems, and therefore offers an improvement in the accuracy of the measurement. In our study, a principal component analysis and time series segmentationbased algorithm is introduced to extract relevant features from the raw sensor data. Subsequently, each segment is classified into pre-defined classes based on its surface quality using a binary decision tree-based classification model fitted by supervised learning. After validation, the system is tested on public roads under real measurement conditions.


Bartosz Połok, Piotr Bilski
Analysis of the Faults in Ratchet Mechanisms in the Presence of Noise

The following paper presents the methodology of monitoring the state of the ratchet mechanisms in the presence of noise. The fault detection is based on the acoustic analysis of the signals generated by the revolving mechanism. Decision is made using machine learning methods, which accuracy is compared. The object of the analysis is the ratchet mechanism installed in the actual BMX-type bicycle. It was shown that the noise suppression approach is suitable for the applied diagnostic framework, leading to the high accuracy in detecting catastrophic faults, such as breaking the tooth inside the mechanism.


Marco Carratù, Vincenzo Gallo, Antonio Pietrosanto, Gabriele Patrizi, Alessandro Bartolini, Lorenzo Ciani, Marcantonio Catelani
A deep learning method for current anomaly detection

The development and spread of Machine Learning methodologies have also involved the field of anomaly detection, particularly focused on fault detection. This is one of the main goals of Industry 4.0, as it is necessary to optimize repair time and cost. In this regard, Machine Learning is needed to identify precursor features of possible failures that would be difficult for a human operator to discern. However,compared to Deep Learning methodologies, these cannot be fully automatic because of the need to make choices about the features identified by the system. This paper aims to propose a Machine Learning-based system for detecting electrical anomalies attributable to malfunctions in connected industrial machinery. Specifically, the proposal is a fusion of unsupervised learning and traditional methodology to minimize human intervention while maintaining an explainable, white-box approach, contrary to proposals based on Deep Learning. The results demonstrated better performance to techniques of the state of the art.


Leonhard Czarnetzki, David Karnok, Johannes Breitschopf, Matthias Karner, Milot Gashi, Thomas Mambrini, Catherine Laflamme, Viola Gallina, Wilfried Sihn
Improving the Planning Quality in Practice with Artificial Intelligence

Accurate production planning is economic interest of manufacturing companies. Reducing the work-inprogress levels, the lead time or control efforts with the simultaneous increase of utilization and adherence to schedule might lead to instantaneous cost reduction and to increased competitiveness on long-term. In the era of digitization various artificial intelligence-based methods have been investigated by the scientific community to improve these key performance indicators. In this paper the results of a joint research project dealing with planning quality improvement with the help of Machine Learning (ML) are summarized. The results of two use case studies investigating the application and suitability of different planning approaches in the semiconductor and steel industries are presented and considerations regarding the practical application of ML assisted planning approaches are discussed.


Eszter Kocsis, Attila Lukács, István Szalai
Investigation of atmospheric pressure plasma treatment on PCB surface finishes

Flux is a necessity in the lead-free soldering process. Inactivated flux residues can cause electrical shortages and functional issues by ion migration. Because of miniaturization and the complexity of recent electronic products a cleaner manufacturing process is required. Atmospheric pressure plasma treatment (PT) is a commonly applied surface cleaning method in the manufacturing industry and has been proved to be effective in improving the wettability in case of metal and polymer surfaces. Three different types of printed circuit board (PCB) surface finishes were investigated before and after plasma treatment. The aim of this study is to investigate the mechanisms of plasma cleaning and to possibly determine the root cause of the improvement of solderability on printed circuit boards resulting from atmospheric pressure plasma treatment. For this investigation of the PCB surface finishes, scanning electron microscopy (SEM) images were taken, and the composition of the surfaces were analyzed by energy dispersive X-ray spectrometry (EDAX) and laser-induced breakdown spectrometry (LIBS) as well.


Henrik Heymann, Jan Hendrik Hellmich, Maik Frye, Dennis Grunert, Robert H. Schmitt
AI Management Model for Production

Artificial Intelligence (AI) projects in production often end in proof-of-concepts with AI solutions not being continuously maintained along their life cycle. Only by managing multiple AI use cases simultaneously and systematically, companies can achieve an industrial level of usage in their production environment and fully benefit from the technology’s potential. For that purpose, an AI management model is proposed that serves as a framework to capture, design, and optimize AI activities to continuously improve the quality of the AI solutions and the satisfaction of involved stakeholders. Relevant related concepts from quality management (QM) are employed during the creation of the management model distinguishing three categories of processes: management, core, and support. For each category, corresponding processes and sub-processes are provided and explained for orientation in the implementation in specific scenarios. The proposed management model is validated with AI, QM, and production domain experts on a conceptual level. Furthermore, it is applied operationally in the implementation of real-life use cases from production.


Chao-Ching Ho, Chun-Han Liu, Ming-Fu Chen, Ming-Chieh Kao
Multi-task Learning Based on Deep Convolutional Neural Networks for Surface Defect Detection of Metal Gaskets

This paper proposes a multi-task learning system for industrial defect detection, focusing on surface scratches on titanium gaskets as the detection target. Our model is built using a deep convolutional neural network (CNN). As defects are infrequent in actual production lines, we adopt the Faster-RCNN object detection network architecture and integrate it with a multi-task learning system. A classification task model is introduced into the backbone network to filter out a significant number of defect-free images. This step reduces the computation and data transmission time of the subsequent target detection task, accelerating the detection process. Experimental results show that our proposed method reduces inference time by 37.6% and 42.46% in actual production lines with defect rates of 12% and 5%, respectively, while maintaining 96% of the original model's performance.


Patrik Jurík, Miroslav Sokol, Pavol Galajda
Phase Noise Measurement of ASIC Voltage Controlled Oscillator and PLL Circuit ADF4002

This article describes phase noise measurement of a designed ASIC voltage-controlled oscillator in 0.25 µm SiGe BiCMOS technology, with frequency synthesizer ADF4002 from Analog Devices. The oscillator topology utilized in this design is based on a crosscoupled-transistor configuration, and it incorporates two options for frequency control: varicap and capacitor bank. The oscillator frequency is 11.13 GHz with an adjustment frequency range around ±250 MHz. Phase noise measurements were performed on a custom evaluation board. Oscillator with PLL achieves phase noise λ(100 kHz)= -70 dBc at fc = 11.1353 GHz. The article contains phase noise measurement of ASIC comparisons based on selected parameters, dividers and ADF4002 settings. Comparison with the commercial oscillator TGV2566SM and PLL ADF4002 is introduces as well. Details of the measurement setup and different filter parameters are discussed.

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