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Philippe Averlant
STRAIN CYLINDERS FOR COMPRESSION TESTING MACHINES

Measurement results of the compressive strength of concrete specimens depend on the manner of force transfer by the testing machine. This performance is verified according to a standard using strain cylinders. However, the qualification or calibration of strain cylinders is not defined in the standard. This paper presents a new procedure for cylinder calibration. The measurand is defined. The standard quantity is modelised depending on the specific manner of loading during calibration. Uncertainties are computed using theoretical equations. The results of a first cylinder calibration are given.

V. Tsymbalyuk, J. Linhart
CORRECTIONS OF AERODYNAMIC LOADINGS MEASUREMENT ON AIRFOIL CASCADE AT BENDING-TORSION VIBRATIONS

The paper describes improvement of the unsteady aerodynamic forces and moments measurements in an airfoil cascade. These loads are caused by shifting and angular vibrations of airfoils. The improvement was achieved by taking airfoils and other elements deformations, induced by action of innercia and measured aerodynamic firces, in consideration during the calibration and measurement process. The different variants of airfoils supporting are considered.

Baris Cal, Bulent Aydemir, Sinan Fank
EFFECT OF TEST SPEED ON VERIFICATION OF MATERIAL TESTING MACHINE

In order to verify material testing machine, constant test speed is necessary for satisfactory results. According to EN 10002-2 or EN ISO 7500-1 standards, all the verifications shall be carried out with a slowly increasing force. This means that test speed should be low as much as possible. But it is not specified in the standards. If the machine is capable to hold the selected force in quasi-static conditions, in this case selected forces are applied step by step during verification. In some cases, material testing machine cannot capable to hold quasi-static force. In this case, it causes the error due to difficulty of reading and getting the data. Sometimes, machine cannot adjust the slow test speed; in this case results are doubtful. In this study, measurements were realized in tension testing machine using force-proving instruments, which comply with the requirements specified in EN ISO 376 and EN 10002-3. The class of the instrument is 00 as well. Similar measurements were repeated during different test speed conditions to compare results and determine the effect of test speed on the verification results. At the same time, step- by-step and continuously increasing forces during identical test speed condition are compared to determine the effect of loading conditions. Measurement results show that different test speed and loading conditions during verification of material testing machine effect the verification results. In this study these results are discussed and findings are presented.

Sinan Fank
INFLUENCE OF MICROSTRUCTURAL CHANGE IN AISI 4340 STEEL SPRING MATERIAL HAVING IDENTICAL HARDNESS LEVEL ON THE HYSTERESIS ERROR OF FORCE TRANSDUCER

Different heat treatment processes can be applied on the spring element of a force transducer in order to obtain good and satisfactory performance. The manufacturers are generally focused on the improvement of performance by applying different heat treatments on spring material, and no information is in free circulation regarding the process-performance relationships of transducers due to tight competition in the market. The study covers the attempts of different heat treatments on spring element using AISI 4340, which is regarded as one of the best spring materials for force transducer applications. The steel was quenched and tempered at predetermined temperature, and 45 Rockwell-C hardness values was reached to obtain fine martensite structure. In order to obtain coarse martensite structure having identical hardness from spring material, some specimens were subjected to high temperature during austenite transformation in 1000°C in 4.5 hours priority. In order to produce bainitic structure different heat treatment was applied on the specimens to have identical hardness level. It was observed that different heat treatments influenced the transducer performance, particularly hysteresis behaviour point of view. To minimize the hysteresis error of force transducers has prime concern and best result was obtained in the bainitic- structured specimen. After building the force transducers with differently heat-treated spring materials, their performances were recorded by using a dead weight force standard machine, concentrating on hysteresis characteristics. The results were compared with each other and analysed regarding the structural properties of spring materials and a process path was proposed to obtain the best performance in force transducers.

Lenara KANGI, Sevda KAÇMAZ, Levent YAGMUR
PERFORMANCE TEST RESULTS OF THE UME “M ONE” MASS COMPARATOR IN AIR AND UNDER VACUUM ENVIRONMENTS

The UME “M One” mass comparator system was installed at the UME to be used research activities in describing an optimum transfer standard as buoyancy artifacts and comparing buoyancy artifacts between in air and vacuum environments and also 1 kg mass standards. The system were designed and manufactured by Mettler Toledo. The reproducibility of the mass comparator is 0,4 µg under vacuum.

Levent Yagmur, Sevda Kacmaz
ENDURANCE TESTING MACHINE FOR NONAUTOMATIC WEIGHING INSTRUMENTS

A machine was designed and manufactured for endurance tests of nonautomatic weighing instruments according to the regulation of OIML R76-1-2 and EEC/90/384. An AC servomotor directly actuates the machine. It has also control panel and software. It has a compact module consisting of ball screw mechanism and a handler, made of polyamide material, specially designed. It is used for handling nine numbers of standard masses, knops headed type, with ranges 100 g up to 50 kg. There are nine types of weight carriers for each different mass. Some parameters for loading and unloading of masses can be set to desired values within limits by using control panel. The velocities of loading and unloading of masses and also standing time of mass on the instrument can be adjusted. All parts of movable section of the machine were enclosed by using plexiglas material for preventing. The machine is capable of 100.000 and more times fully automatically loading and unloading of 9 (nine) types of standard masses on to the instrument. It can also be modified to another standard masses not in range 100 g to 50 kg.

Sevda KAÇMAZ, Haldun DIZDAR
AUTOMATIC TURNTABLE DESIGN FOR 500 kg BALANCE

An automatic turntable system was designed for 500 kg mass comparator. The turntable system was constructed in one piece due to dimensional stability and calibration of cylindrical also rectangular shaped weights between 100 kg and 500 kg weights. This system is controlled by PLC, optionally it is possible to use manually.

Ryosuke Tasaki, Takanori Yamazaki, Hideo Ohnishi, Masaaki Kobayashi, Shigeru Kurosu
CONTINUOUS WEIGHING ON A CONVEYOR BELT WITH FIR FILTER

Today much higher speed of operation and highly accurate weighing of packages during crossing a conveyor belt has been getting more and more important in the food and distribution industries etc. Continuous weighing means that masses of discrete packages on a conveyor belt are automatically determined in sequence. Making the best use of new weighing scale called a multi-stage conveyor belt scale which can be created so as to adjust the conveyor belt length to the product length, we propose a simplified and effective mass estimation algorithm under practical vibration modes. Conveyor belt scales usually have maximum capacities of less than 80 kg and 140 cm, and achieve measuring rates of 150 packages per minute and more. The output signals from the conveyor belt scales are always contaminated with noises due to vibrations of the conveyor belt and the product in motion. In this paper an employed digital filter is of Finite-duration Impulse Response (FIR) type designed under the consideration on the dynamics of conveyor belt scales. The experimental results on conveyor belt scales suggest that the filtering algorithm proposed here is effective enough to practical applications.

David Kimetto
CALIBRATION PROCEDURE OF MATERIAL TESTING MACHINES IN KENYA

This paper highlights how the S.I unit of force (Newton) is realized in the Kenya Bureau Of Standards force laboratory. The use of the 1MN Multi-Lever Force Standard Machine. The dissemination of the Unit (N) in the organization (KEBS) and in the Kenyan industry. Calculation of uncertainty of measurement.

Michael D Collins, Neculai Moisoi
A New Tool to Improve Fiscal Monitoring and Custody Transfer in The Oil and Gas Industry

Typically, differential pressure transmitters used for fiscal monitoring and custody transfer purposes are often calibrated with the low side open to atmosphere. If the relevant line pressure is not applied during the calibration of differential pressure transmitters, the validity of the calibration is questionable. It is widely acknowledged that the output of differential pressure transmitters changes with line pressure due to mechanical distortion of the wetted parts. Although the distortion is thought to be extremely small, the high degree of sensitivity results in a significant change of output. The main reason these devices are not calibrated at line pressures is the high cost and complexity of existing calibration standards, usually twin post piston gauges and pressure dividers. This paper gives an overview of the early development of a new differential pressure standard, more stable and accurate than the classical twin post balances. This new differential pressure standard is easy to use and the time required to perform the measurements is considerably reduced compared with the more established traditional methods. The line pressure range is 0 to 30 MPa with a differential pressure range of 0.1 to 700 kPa. The piston gauge will be described in detail including its metrological characteristics and ease of operation.

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