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S. Adamczak, D. Janecki, K. Stepien
CALCULATION OF REFERENCE FEATURES IN SPHERICITY MEASUREMENTS BY THE RADIAL METHOD WITH RESPECT TO THE DENSITY OF SAMPLING POINTS

At the Kielce University of Technology a novel approach to measurements of sphericity has been developed. The approach involves application of traditional radial measuring instrument equipped with a special-purpose fixing unit allowing accurate positioning of measured ball. The new concept required developing of the set of mathematical equations allowing, for example, the calculation of the reference sphere parameters. The paper assumptions of the new concept and the mathematical model of calculation of the reference feature by the radial method with respect to sampling points density. The theoretical analysis is supported by the practical example.

K. Stepien
STATISTICAL TESTING OF THE MEASUREMENT ACCURACY OF MOBILE ROUGHNESS MEASURING INSTRUMENTS

Surface roughness is a very important factor influencing overall quality of products of modern industry. There are numerous methods of measurements of surface roughness. A very important group of roughness measurements instruments are mobile ones. They are particularly useful in measurements under industrial conditions. However, precision and accuracy of results obtained with the use of mobile instruments can depend on an operator. Therefore, the question is how accurate are measurements carried out with mobile instruments. The paper describes problems relating to measurements of roughness with mobile instruments. It also presents results of statistical testing of the precision and accuracy of a typical portable instrument.

Cristian S. Castillo, Maurício N. Frota, Ignácio Lira
UNCERTAINTY IN MEASUREMENT: A KEY CRITERION FOR DEFINING THE COVERAGE FACTOR ASSOCIATED WITH THE MANUFACTURING PROCESS OF WOVEN FABRICS

This study evaluates the fractional coverage factor (CfT) of a woven fabric before and after the manufacturing process is completed. The uncertainty associated with CfT was evaluated for specific conditions of mechanical strain of the thread yarns during the weaving process. The economic impact from undesirable geometric deviations of CfT is performed by making use of the Taguchi’s Loss Function. The proposed method proved to be effective to correlate the limits of acceptability of geometrical deviations with the coverage factor for a given tolerance of the manufacturing process, thereby reducing the degree of waste.

D. Janecki
A SIMPLE METHOD OF 2D AND 3D PROFILE FILTERING USING B-SPLINE APPROXIMATION

The aim of the analysis was to develop an algorithm for one- and two-dimensional filtering of profiles using approximation by means of B-splines. The theory of B-spline functions introduced by Schoenberg and extended by Unser et al. was used. Unlike the spline filter proposed by Krystek, which is described in the ISO standards, the algorithm does not take account of the bending energy of the filtered profile in the functional whose minimization is the principle of the filter. Appropriate smoothness of a filtered profile is achieved by selecting an appropriate distance between the nodes of a spline function. The paper includes examples of separation of 2D and 3D roughness.

Jungjae Park, Saerom Maeng, Jae Wan Kim, Jong-Ahn Kim, Jonghan Jin
UNCERTAINTY IMPROVEMENT OF GEOMETRICAL THICKNESS MEASUREMENT OF A SILICON WAFER USING A FEMTOSECOND PULSE LASER

We describe a method to simultaneously measure geometrical thickness and refractive index of a silicon wafer using a femtosecond pulse laser having 100 nm spectral bandwidth. The improved phase measurement algorithm is applied to increase insensitivity to environmental disturbances and interferometer noise. The measurement results show that the geometrical thickness and refractive index of a silicon wafer were measured to be 320.699 µm and 3.621 respectively, which are the improved results by about one order of magnitude in comparison with previous research. By considering the dispersion effect caused by 100 nm bandwidth source, the conclusion can be reached that there is no dispersion effect on measurement of geometrical thickness.

Saerom Maeng, Jieun Kim, Jonghan Jin, Jae Wan Kim, Jong-Ahn Kim
DESIGN AND FABRICATION OF A STEP HEIGHT CERTIFICATED REFERENCE MATERIAL IN KRISS

Certificated reference material (CRM) has been used for calibration works in industry. The easy way to calibrate for reliable measurements is to compare with a CRM, which has a traceability chain from length standard. The design of a KRISS step height CRM has various patterns for checking of magnification, spherical aberration, and step height as well, which is available for multi-probe inspection machines in the manufacturing lines. The fabrication had been done by conventional optical lithography and dry etching technique with optimized conditions. In order to verify the step values, a white-light scanning interferometer was adopted with different magnification objectives. In this paper, the step values of 0.5 and 1.6 µm were realized with the standard deviation of less than 10 nm.

Jonghan Jin, Yong-Bong Lee, Jae Wan Kim, Jong-Ahn Kim, Chu-Shik Kang
A MODIFIED VISIBILITY ENHANCED INTERFEROMETER FOR MEASURING ROUGH SURFACES BASED ON AN INJECTION LOCKING TECHNIQUE

We have demonstrated a modified visibility enhanced interferometer based on an injection locking technique for measuring rough surfaces. Because a light is scattered by rough surfaces, the light reflected from samples in a measurement arm of the optical interferometer became weak. For enhancement of a visibility, optical intensity of the light reflected from the sample should be amplified as same as that reflected from a reference mirror. By using the injection locking technique, the weak light can be amplified while keeping the phase information. The proposed interferometer could enhance the visibility of the interference signal about 10 times.

J. Jokela, F. Pollinger, N. R. Doloca, K. Meiners-Hagen
A COMPARISON OF TWO WEATHER DATA ACQUISITION METHODS FOR THE CALIBRATION OF THE PTB GEODETIC BASELINE

The Physikalisch-Technische Bundesanstalt has recently refurbished its geodetic baseline in Braunschweig, Germany, and the baseline is now supplied with an inclusive set of environmental sensors for weather observations. The Finnish Geodetic Institute calibrated the baseline in June 2011. In the calibration, the observers also used conventional instruments, common in surveying work, to obtain weather data. By comparing the two weather data sets and the results computed when using them, it is possible to demonstrate the good capability of conventional instruments, when properly used. The results of the comparison, which are applicable in electronic distance measurements for conventional surveying, are presented in this paper.

R. Schmitt, H. Zheng, S. Nisch
PROCESS CONTROL ORIENTED GEOMETRIC PRODUCT SPECIFICATION AND DATA ANALYSIS

There is an increasing desire for an automatable milling process, which could optimize itself based on measurement data and adjust itself to the varying ambient conditions. However, the current ISO-tolerancing system is not suitable for the automated process control. Without the intervention of operators, who interpret the data and determine the correction factors, measurement data cannot be used for the process control. In this paper, a process control oriented geometric product specification, tightly connected with measurement results, is proposed. Experiments on milled cylindrical workpieces are carried out and the results show that, with the specification and its characteristic values, the process errors can be directly identified individually from the measurement results. It also shows the potential for automated process control by correcting these deviations through compensation function of the milling machine.

K. Takamasu, S. Takahashi, R. Furutani, M. Abbe
ROUND ROBIN TESTS OF UNCERTAINTY ESTIMATION FOR COORDINATE METROLOGY BY SOFTWARE ERROR PROPAGATION

In coordinate metrology, the estimation methods of uncertainties in a specific measuring strategy are key techniques. In this article, we formulate the novel uncertainty evaluation methods using software error propagation. The proposed method deals with the CMM software as the black box and the variances and covariance of point coordinates uncertainties are estimated by CMM kinematic error, probing system error and form deviations of the measured workpiece. The round robin tests of uncertainties estimating are carried out and the results are evaluated. We confirm the availability of the proposed method by comparisons the measured results and the estimation values.

Page 668 of 977 Results 6671 - 6680 of 9762